We have around 20 years of experience of providing optimal design solutions and operating conditions to meet customers expectations
Chemicals
Design of single phase and multiphase reactors like Stirred tank, bubble columns for effective mixing, uniform gas dispersion, uniform solid suspension, thermal uniformity, uniform mixing, reduce power consumption
Reactor Scaleup and Scale down
Optimize internals like sparger, dip tube, coils for higher performance, reduction in batch time, steam consumption reduction
Design and evaluate Heat Exchangers, Polymerization reactors, Spray drier, Static mixers, Flue gas Desulphurization units, Fluidized bed reactors, Electrolytic Cells to get higher yield, better conversion, consistent quality
Pharmacueticals
Design and DebottleneckBioreactors, Fermenters for higher gas holdup, CO2 Stripping, uniform mixing, thermal homogeneity, pH uniformity, longer cell life
Evaluate Crystallizer Performance and determine the optimal conditions to obtain uniform crystal size distribution.
Choose right reactor from the available reactors for the given product to achieve the desired quality
Understand and develop Scaleup and Scale down strategies for effective product development process
Predict Residence time distribution, mixing time in the reactors
Evaluate designs of reactors for flow chemistry to meet your requirements before procurement
Evaluate and bottleneck drier designs for particle drying
Develop and design particle coating systems, optimize spray locations, flow rates for effective coating.
Agro Chemicals
Design Batch reactors, impeller designs, feeding systems, for proper mixing and homogenization
Design heating system and control for thermal homogenization
Paints
Improve paint viscosity consistency and flowability by proper homogenization
Metals
Evaluate SEN design to reduce mold level fluctuations
Increase availability of Blast furnace hearth to by reduction in refractory erosion
Reduction of metal loss during ladle teeming operation
Analyze the effect of number, location and design of porous plugs on mixing and reduce localized oxidation, and emulsion formation in Basic oxygen furnace
Improve thermal homogenity and Predict of slag eye, spout in argon stirred ladle
Reduce Low yield levels in the Tundish when draining the tundish at the end of a sequence due to slag entrainment and vortex formation
Foods and Beverage
Design and Evaluate materials for packaging for food product
Spray Drier Design for improved powder particle size distribution, lower moisture content and quality parameter
Improve Energy efficiency of continuous tray driers
Automobile
Predict Drag on the outer surface of the vehicle ( external flow aerodynamics)
Simulate and optimize air flow in car, aero plane cabins.
Analyze thermal performance of EV Li-ion battery box. Predict thermal runaway. Design efficient cooling systems
Oil and Gas
Evaluate the Design performance of two phase and three phase separators under different operating conditions
Enhance the performance of storage tanks with submerged rotating jets to get uniform mixing, without sludge settling issues
Improve the performance of Catalyst Roaster and Cooler
Cement
Enhance the collection efficiency and pressure drop in Cyclone Separator. Study the effect of design variables like dip tube diameter, dip tube height, inlet size, cone angle, cylindrical height etc.
Predict the flame shape and structure in Kiln. Solve the issues like hot spot on kiln shell. Optimize axial, radial and swirl air quantities for lower CO and better flame, heat transfer.
Improve the calcination efficiency of the Calciner. Enhance coal combustion. Determine optimal location for meal feed and coal feed for better calcination and fuel combustion, reduced NOx
Analyze flow in Bag House and suggest design changes to reduce bag damage, reduce pressure drop, dust carryover.
Improve the collection efficiency of Electro Static Precipitator by straightening the flow using suitable design changes.
Reduce the pressure drop and erosion issues in the Duct Network. Improve the life of the pipes.
Protect your investment and Evaluate different Burner Designs and ensure the performance.
Eliminate the design bottlenecks in VRM, reduce pressure drop, improve particle size distribution and separation efficiency
We are actively providing our services to wide variety of process industry such as:
Please visit our Case studies section to get an idea of our capability and experience of modeling of different equipment.
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Contact Us
A 203, Anjor Apartment, Baner, Pune 411045, Maharashtra, India
